RPM Polaris RZR Turbo Verti-Flow Big Core Billet Intercooler

RPM RZR Turbo Verti-Flow Big Core Intercooler

At RPM, we strive to engineer the highest quality aftermarket parts to outperform the competition and deliver unmatched reliability. Our Big Core Verti-Flow Intercooler is precision machined from premium aluminum and built to far exceed OEM standards. It's not just an upgrade—it's a masterpiece of engineering designed for serious performance, maximum thermal efficiency, and long-term durability.

The factory Polaris RZR Turbo intercooler (although great at keeping IAT's down) is a notorious weak point, often failing prematurely and causing coolant leaks into the intake, white exhaust smoke, misfires, and potential catastrophic engine damage. While other aftermarket brands have created similar styles of intercooler, our RPM Big Core proves that execution is everything. With precision post-weld CNC refacing, optimized end-tank sealing, superior internal flow, and careful consideration of FPI (fins per inch) core selection, the RPM intercooler delivers true performance gains and lower temperatures under real-world conditions—outperforming both stock and look-alike competitors.

Features:

• Massive Big Core Vertical-Flow Design: Maximizes air exposure across a larger core surface area for faster, more efficient heat transfer and lower IATs under extreme load.

• Optimized FPI Core Selection: Precision-engineered fins per inch (FPI) density strikes the perfect balance between high thermal transfer and low air restriction.

• Dyno-Proven Power & Superior Efficiency: Generates 172.33 HP (+3.7 HP over stock and +7.65 HP over the leading competitor) while knocking intake air temperatures down over 61°F.

• External Top-Mounted Reservoir Tank: Increases total coolant capacity to fight heat soak, featuring an integrated top air bleeder screw for simple, painless, and mess-free system burping.

• Thermally Efficient Finned Top: Unique finned top housing acts as an additional heat sink, rapidly pulling heat away from the charged air for faster thermal recovery.

• TIG-Welded & Precision CNC Refaced: Fully TIG-welded for maximum strength, then precision CNC refaced post-weld to guarantee an absolute flat mating surface and a perfect seal with the OEM gasket.

• EPDM Sealed Vertical End Tanks: Combined with the factory lower seal to prevent charge air from bypassing the core, ensuring 100% of your airflow gets cooled.

• High-Flow -8 ORB to -10 Barb Fittings: Replaces factory hoses seamlessly while providing the flexibility to run -AN threaded fittings for custom high-flow setups.

• Direct Drop-In Replacement: 100% bolt-on design requiring no cutting, modifications, or ECU retuning.

How We Stack Up Against the Competition:

What's Included in the Kit:

• (1) RPM SXS Aluminum Big Core Verti-Flow Intercooler

• (1) Integrated Top-Mounted Reservoir Tank with Bleeder Valve

• (2) High-Flow -8 ORB to -10 Barb Fittings

• Complete Serrated Stainless Hardware & Installation Pack

Fitment:

• Polaris RZR XP Turbo, Turbo S, Pro S, and PRO XP / Turbo R (All Models & Years)